NxtGen Electrified Vehicle Diagnostics and Repair
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Adapting to a new landscape in automotive repair technology can mean the difference between a thriving and failing business. By adding a NxtGen diagnostic and repair package option to your business you to begin your journey into the future of Hybrid, Electric, and Fuel Cell Vehicle diagnostics and repair at a level that is appropriate for your business, your market, and your comfort. With multiple options to choose from, NxtGen will grow with the unique demands of your business without stifling contracts. |
NxtGen Options
Included in the NxtGen Bumper to Bumper Option
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Included in the NxtGen Battery & Trans Option
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Included in the NxtGen Batteries Only Option
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Included in the NxtGen Inverter, DC-DC Converter, and Electric Transmission Option
*Optional add-on service: 1 year technical support for Electrified Vehicle Service |
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About Each Component in the NxtGen Options
DC-1000, Accessories, and power supply
DC-1000, Accessories, and Power Supply
The DC-1000 Battery Discharger is a powerful tool to determine the health of a High Voltage Battery Pack, as well as for repairing and rebuilding them. When it is coupled with a High Voltage Charger and the DC-1000 Accessories, the technician can provide the customer with an expedient, low-cost, and high-ROI repair solution for their Hybrid or Electric Vehicle’s ailing Energy Management System. A few things you can do with the DC-1000 that you will learn about in your training:
- Power Testing: Determine how much capacity of electricity, or energy, each individual battery module can hold
- Energy Testing: Determine how fast you can utilize the energy in each module when it is needed under peak load
- Balance and rebuild High Voltage batteries, or simply perform State of Health checks.
- Accurately charge or discharge a whole battery, single modules, or groups of modules
- Perform a cycling process on Nickel Metal Hydride (NiMH) batteries to restore them to up to 95% of their original potential
- Based on your findings, you can have an informed discussion with your customer about their options, both short and long term, and how you can help.
laptops with pre-loaded software
Laptops with Pre-loaded software
The laptop models provided by FutureTech are continually updated, and information regarding the most current model is available upon request. Each is pre-loaded with software for each piece of equipment in your NxtGen Option. This may include Microsoft Excel, DC-1000 testing software, AT33EV Motor-Generator Testing software, and the software provided by the manufacturers of the Flir Thermal Imaging Tool or Pico scope included in your package. The laptop is also loaded with TeamViewer, allowing FutureTech to perform remote technical support and install software updates if an issue arises.
NG Test adapters
NG Test Adapters
The NG Test Adapters are an accessory to the DC-1000 that allows for greater efficiency in diagnosing and repairing High Voltage Battery Packs. Where it may be cumbersome to utilize specific wires, clips, and attachments to perform different functions of Battery Testing and Analysis, the NG Adapters allow the user to make ONE connection whether charging, discharging, or performing tests. There is no need to remove or change connections between activities, reducing technician time with the battery pack.
reverse polarity high voltage harness
Reverse Polarity High Voltage Harness
When using the power supply to charge a High Voltage Battery Pack, there is a clear direction in which the energy should be flowing. In the event that the technician accidentally reverses the direction of the energy flow (from battery pack into the power supply), irreparable damage will occur to the power supply. When used correctly, the Reverse Polarity High Voltage Harness will prevent the power supply from being harmed in the event that the technician reverses the energy flow.
pico 3425 and fluke i400S AC Current clamps
Pico 3425 and Fluke I400S AC Current Clamps
When used together, the Pico 3425 and the Fluke i400S AC Current Clamps allow the technician to properly diagnose the Power Inverter and dc-dc converter in a Hybrid or Electric Vehicle. They allow the technician to read the current from the three phases of the Motor Generator without additional electrical “noise”.
This tool was chosen because it has differential inputs. If there is any electrical noise around the engine compartment, the inputs will provide a clean signal when applying the clamps to the three phases of the motor. This helps measure accurately in an electrically “noisy” environment.
This tool was chosen because it has differential inputs. If there is any electrical noise around the engine compartment, the inputs will provide a clean signal when applying the clamps to the three phases of the motor. This helps measure accurately in an electrically “noisy” environment.
AT33ev motor/generator (Electric transmission) tool kit
AT33EV Motor/Generator (Electric Transmission) Tool Kit
The AT33EV is a non-invasive field tool that can assist the technician in determining the state of health of a Hybrid or Electric Vehicle’s transmission/Motor-Generator. It can test a Motor-Generator without needing the vehicle to be in operation or wheels rotating. A static test can analyze the Motor-Generator’s resistance, impedance, inductance, capacitance, phase angle, current to frequency ratio, insulation, and dissipation factor within minutes. You will learn why these factors are important and how to properly use the tool during your training course.
Flir E-5 Thermal Imaging Tool
Flir E-5 Thermal Imaging Tool
This tool is utilized during charging and discharging of High Voltage Battery Packs and individual modules. Due to the important role that proper ambient temperature plays in the health of High Voltage batteries (during both vehicle operation and diagnosis/repair), it is important to continually monitor the heat generated by the modules and act accordingly. The Flir E-5 allows the technician to monitor the health of the battery modules while in the diagnostic and repair process.
Fluke 1587 multi-meter
Fluke 1587 Multi-Meter
This tool is two meters in one: The Fluke 1500 Insulation Meter, and Fluke 87 Voltmeter. This tool will take volt, resistance, ohm, and current readings, as well as perform insulation testing. A certain amount of resistance is required between the High Voltage System and the vehicle’s chassis in order for the environment to be safe for a technician to perform diagnostics and repair. Certain failures (Isolation Faults) can reduce resistance, which increases the danger of electrocution when touching both the chassis and the High Voltage System. This meter will test the insulation value of each component to determine if an isolation fault exists, and where it is located.
battery maintainer
Battery Maintainer
Usually a repair business will use a 12-Volt battery to power their DC-1000 Battery Discharger. The battery maintainer provided will allow the DC-1000's power source to remain balanced, ensuring the proper functioning of the DC-1000 Discharger.
class 0 gloves
Class 0 Gloves
An item that should be in every diagnostician’s arsenal, Class 0 gloves are a requirement for proper safety in high voltage repair and battery care. Two brand new pairs are provided in each kit and should be tested and certified every six months.
external cooling unit
External Cooling Unit
FutureTech will provide a MTN5000 or equivalent cooling/blower unit, which should be used during the battery charging process. This unit should be used in conjunction with other ambient cooling methods in order to ensure that the battery is optimally protected from heat damage.
annual site license
Annual Site License
As automotive manufacturers develop and deploy new technologies, the aftermarket suppliers will fit the needs of automotive repair facilities with new training, equipment, and diagnostic processes. It is the nature of our industry, and thus it is FutureTech’s mission to stand by you as your business grows into a flourishing Hybrid and Electric Vehicle repair facility.
We do not have a typical contract or long-term agreement that only facilitates the collection of fees. Instead, we have an Annual Site License that entitles you to very specific benefits:
We do not have a typical contract or long-term agreement that only facilitates the collection of fees. Instead, we have an Annual Site License that entitles you to very specific benefits:
- Ongoing Technical support for FutureTech’s products and processes, including the DC-1000 (and its software and accessories).
- Access to our Equipment Loan Program: In the event that you experience difficulties with equipment in your NxtGen Option, we will send you a loaner while yours is being repaired.
- 1-year manufacturer warranty for all products manufactured, white-labeled, or private-labeled by FutureTech
- Warranty support for products that are sold by, but not manufactured by FutureTech, including the AT33EV, Flir E-5, Fluke Meter(s) and Pico Scope(s).
- Access to exclusive technical webinars
- Special pricing for hands-on training courses
recommendations and optional items (Not included in your package)
Recommendations and Optional Items (Not Included in your Package)
- Placement of DC-1000
- For optimal airflow, the DC-1000 Discharger should have a minimum of 3 inches of open space near its vents and fans
- Climate Control
- Optimal ambient temperature for battery discharging and charging is below 80 degrees Fahrenheit
- If cooling the entire work area is not possible, a portable Air Conditioning Unit for higher temperature environments is recommended
- An example of a potential solution: Tripp Lite Portable Air Conditioner with Directional Vent Tube
- A dedicated clean electrical supply for Battery discharging and charging to prevent tripping electrical breakers
- Recommended Benches For Equipment Placement
- Work Benches: U-Line 72”x30” work bench with composite wood top
- Rack to hold NG-1 Discharger: U-Line Plastic Dunnage Rack, size 48”x24”x12”
- Carts: U-Line Utility Cart with Flat Shelf in size 44”x25”x33”
- Laptop Mount with Articulating Arm: Atdec VF-AT-NP Focus Notebook – Pole