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Hybrid Lithium and NiMH Battery Testing, Analysis, and Repair

High Voltage Lithium Ion and Nickel-Metal Hydride (NiMH) Battery Systems for Hybrid and Electric Vehicles
This course will provide a comprehensive overview of battery systems and their diagnostic and repair techniques that have real-world applications. If you have additional questions please contact us.  
AVTGNW Training with FutureTech Auto
The Automotive Educator Training Series by Access from FutureTech Auto Solutions

Course Overview

Length: Approximately 8 hours of instruction over an 8-part series

This online training series results in a certificate of completion that is eligible for NATEF credits and may be eligible for other professional development requirements. 

​Session 1: NiMH and Lithium Ion Battery Formats and Specifications

  • Prismatic and Cylindrical
  • Kilowatts, Kilowatt hours, and amp hours
  • Specific Power, Specific Energy, Power Density, Energy Density, and State of Charge (SOC)

Session 2: Battery Pack Hardware Systems

  • Contactor Systems and Controls
  • Pre-Charge Circuit
  • Voltage and Temp Sensor Systems
  • Bus Bar and Other Connection Systems

Session 3: Stress Testing Batteries using the Scan Tool (Case Studies)

  • What is a Battery Stress Test?
  • How to Perform a Battery Stress Test
  • How to Interpret the Results of Stress Test Scan Tool Data

Session 4: How to Perform Capacity (Energy) Testing & Power Testing

  • Test Equipment Available, and How to Use  Your Own Existing Test Equipment on Battery Modules
  • How to Set-up Voltage Cut-Off Points
  • Basics on How to Interpret Discharge Curves and Data Files

​Session 5: How to Perform Charging and Thermal Imaging (Case Studies)

  • How to Determine Charging Voltage by Battery Technology Type
  • How to Charge NiMH vs. Lithium battery Technologies
  • How to Thermal Image battery modules/cells
  • Case Study Examples

Session 6: How to Interpret Energy (Capacity) Testing Results (Case Studies)

  • Normal Discharge Curves & Data
  • Typical Module/Cell Failure Discharge Curves and Data
  • Unusual Module/Cell Failure Discharge Curves and Data 

Session 7: How to Interpret Power Testing Results (Case Studies)

  • Normal Discharge Curves & Data
  • Typical Module/Cell Failure Discharge Curves and Data
  • Unusual Module/Cell Failure Discharge Curves and Data 

Session 8: Special Topics that Affect Battery Operation and Performance

  • Case Studies and Experiences
  • External causes for Battery Module Cell Failure
    • Geographics
    • Terrain 
    • Battery Cooling System
    • …….and More!

This course is available to our NxtGen service Solutions customers
Check out NxtGen

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Photo used under Creative Commons from Toyota Motor Europe
  • Home
  • Training
    • Online On-Demand Electrified Vehicle Training
    • Training Sponsored by MACS Worldwide >
      • 5-Day Workshop: Being Profitable in Hybrid and Electric Vehicle Diagnostics & Service
      • Automotive Software & Electronics Fundamentals Boot Camp: Sponsored by MACS
    • Automotive Software & Electronics Boot Camps >
      • FUNDAMENTALS Boot Camp: Information & Registration
      • INTERMEDIATE Boot Camp: Information & Registration
      • Videos: Course Projects
      • Videos: From The Instructor and Boot Camp Developer
      • Reviews from Boot Camp Participants
      • Photo Galleries from Past Boot Camps
    • Vehicle Electrification Technical Training >
      • Electrified Vehicle Technologies Enhancements and Advancements Workshop
      • 5-Day Product-Specific Workshop: Nissan Leaf, the Hyundai Ioniq (EV), Mitsubishi Outlander PHEV, Tesla Model S & 3
  • Products
    • BATTSCAN High Voltage Battery Analyzer
    • NXTGEN: Hybrid, Electric, and Fuel Cell Diagnostic and Repair Solutions
    • FRESH JUICE: Aftermarket Replacement Hybrid and Electric Vehicle Batteries
  • About Us
    • Who We Serve
    • What Makes FutureTech Different?
    • Meet Our Instructors
    • Our Training Partners
  • Resources
    • Free Webinars in Vehicle Electrification Technology
    • Custom Hybrid Electric Vehicle Market VIO Report
    • Financing
    • Client Resources
  • Blog
  • Contact
    • General Inquiries
    • Email Newsletter Signup | FutureTech Auto
    • Submit a Purchase order or Request a Quote | FutureTech Auto