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driving the future:
insights on EV and Hybrid innovation

Digital Vehicle Inspections: The Key to Unlocking Hybrid and EV Service Potential

2/18/2025

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The automotive industry is undergoing a profound transformation. Hybrid and electric vehicles (HEVs and EVs) are rapidly becoming more common on roads worldwide, presenting both challenges and opportunities for repair shops and service providers. For technicians accustomed to working on internal combustion engine (ICE) vehicles, this shift demands new skills, tools, and methods. One of the most effective ways to adapt is by implementing Digital Vehicle Inspections (DVI).
Digital Vehicle Inspections leverage technology to streamline and improve the vehicle inspection process, offering detailed insights into vehicle health while enhancing customer communication. For hybrid and EVs, DVIs are essential due to their unique components and diagnostic requirements. This blog will explore the benefits of DVIs for HEVs and EVs, the critical components to inspect, and how repair shops can integrate DVIs to remain competitive in this evolving market.

The Growing Need for Digital Vehicle Inspections
As HEVs and EVs continue to grow in popularity, traditional inspection methods are falling short. These advanced vehicles feature complex systems, such as high-voltage batteries, regenerative braking, and electric drivetrains, which require specialized diagnostic approaches. Here are some reasons why DVIs are vital for hybrid and EV service:
  1. Enhanced Accuracy: Paper-based inspection forms can lead to oversights or errors. DVI systems use digital tools that ensure precision, reducing the risk of missed issues.
  2. Comprehensive Reporting: DVIs provide detailed, visual reports that help technicians diagnose problems and communicate findings to customers more effectively.
  3. Customer Trust: Digital reports often include photos and videos, allowing customers to see the exact issues identified during inspections. This transparency builds trust and encourages informed decision-making.
  4. Efficiency: With automated processes and easy data sharing, DVIs save time and allow shops to service more vehicles without compromising quality.

Key Components to Focus on During EV and Hybrid Inspections

To effectively inspect hybrid and EV systems, technicians must focus on several critical components:
  1. Battery Health
    • Why It Matters: The battery is the heart of any hybrid or EV. Its health determines the vehicle’s range, performance, and overall longevity.
    • Inspection Tips: Use specialized tools to evaluate the battery’s State of Health (SOH) and check for capacity degradation, thermal issues, or cell imbalances.
  2. High-Voltage Systems
    • Why It Matters: High-voltage cables and components power the electric drivetrain and auxiliary systems. Faults here can lead to safety hazards or performance issues.
    • Inspection Tips: Perform insulation resistance tests and inspect high-voltage cables for wear or damage.
  3. Regenerative Braking Systems
    • Why It Matters: Regen braking not only enhances energy efficiency but also changes the wear patterns on traditional braking components.
    • Inspection Tips: Use scan tools to evaluate the performance of regenerative and friction braking systems.
  4. Charging Systems
    • Why It Matters: Faulty charging systems can lead to customer complaints about range and reliability.
    • Inspection Tips: Inspect the vehicle’s onboard charger, external connectors, and compatibility with various charging stations.
  5. Thermal Management Systems
    • Why It Matters: Proper cooling is essential to prevent overheating of the battery and high-voltage components.
    • Inspection Tips: Check coolant levels, hoses, and temperature regulation mechanisms.

Integrating DVIs into Your Shop

Transitioning to digital inspections requires careful planning and investment, but the benefits far outweigh the costs. Here’s how your shop can integrate DVIs effectively:
  1. Invest in the Right Tools
    • Purchase DVI software that integrates seamlessly with your existing systems.
    • Equip your shop with diagnostic tools tailored for hybrid and EV components, such as battery analyzers and thermal cameras.
  2. Train Your Technicians
    • Provide training on how to use DVI software and interpret results for HEVs and EVs.
    • Educate your team on safety protocols for working with high-voltage systems.
  3. Enhance Customer Communication
    • Use DVI reports to explain inspection results to customers.
    • Highlight the importance of proactive maintenance for hybrid and EV components to build value and encourage repeat business.
  4. Monitor and Optimize
    • Track key performance metrics, such as inspection time and customer satisfaction, to measure the impact of DVIs.
    • Continuously update your processes based on technician and customer feedback.

The rise of hybrid and electric vehicles is reshaping the automotive repair landscape. By adopting Digital Vehicle Inspections, repair shops can stay ahead of the curve, improve service quality, and build trust with customers. Don’t wait until you’re left behind—invest in DVIs today and position your shop as a leader in the electrified vehicle market.

Register today for our webinar on March 5th and dive in to Digital Vehicle Inspections! Sign Up!
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Future-Proof Your Shop: How EV Inspections Can Boost Your Business

2/3/2025

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EVs aren’t the future anymore—they’re the present. As the number of hybrid and electric vehicles on the road grows, independent repair shops that fail to adapt will start losing business. But those that invest in EV inspections and diagnostics now can position themselves for long-term success.

This blog explores why EV inspections are a massive opportunity for shops, what makes them different, and how you can capitalize on the electrification trend to generate new revenue.

Why EV Inspections Are a Huge Opportunity for Shops

🔹 Growing Market: EV sales are rising rapidly, with millions of units hitting the road every year.
🔹 Customers Need Alternative Repair Options: Dealerships are expensive and have long wait times. Customers want independent shops that understand EVs.
🔹 Recurring Service Revenue: Unlike ICE vehicles, EVs require fewer repairs but more specialized maintenance. Shops that provide EV health checks can create a steady stream of revenue.


What Makes EV Inspections Different?

A traditional multi-point inspection doesn’t cut it for EVs. Here’s what needs to be included:

✅ Battery State of Health (SOH) testing to check longevity and performance
✅ High-voltage cable integrity tests to detect wear and insulation breakdown
✅ Thermal management assessments to ensure optimal cooling of battery systems
✅ Regenerative braking function tests to verify proper transition between regen and friction braking

Shops that offer these specialized inspections will attract more EV owners and establish themselves as trusted experts.

Take Action: Get EV-Ready Now

The shops that invest in EV diagnostics and inspections today will become the go-to destinations for electrified vehicle service in the future. FutureTech Auto is offering a FREE webinar to help you get started.

📅 Date: Wednesday, February 19, 2025
🕚 Time: 11:00 AM - 11:30 AM MST
💻 Register here:
https://register.gotowebinar.com/register/4552835103636804960​
​
Don’t wait--future-proof your shop today!

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The EV Inspection Gap: Why Traditional Shops Are Missing Critical Issues

2/3/2025

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As the number of electric vehicles (EVs) and hybrids on the road continues to rise, independent repair shops are facing a new challenge—properly inspecting and diagnosing electrified vehicles. While many technicians are comfortable servicing traditional internal combustion engine (ICE) vehicles, EVs require a different set of skills, tools, and safety procedures. The problem? Most shops aren’t adapting fast enough.
EVs don’t just replace an engine with a battery—they operate under completely different principles that impact everything from diagnostics to safety procedures. If your shop is treating EV inspections the same as traditional vehicle inspections, you could be missing critical issues, misdiagnosing faults, and even putting technicians at risk.
This article explores why the standard vehicle inspection process falls short for EVs, the most common mistakes shops make, and how you can upgrade your inspection process to stay ahead of the curve.
Why Treating EVs Like ICE Vehicles is a Costly Mistake
The fundamental issue is that EVs function differently than traditional gas-powered cars. Their drivetrains, energy storage systems, and braking systems are unique, requiring a different diagnostic mindset. However, many technicians are still relying on ICE-based diagnostic methods, which can lead to:
  1. Misdiagnosed Issues – Many EV problems don’t trigger traditional error codes, making standard OBD-II scans insufficient.
  2. Overlooked Battery Degradation – The battery is the most expensive component in an EV, yet many inspections fail to assess its long-term health.
  3. Safety Hazards – High-voltage systems introduce risks that most shops aren’t fully prepared to handle.
  4. Missed Business Opportunities – Customers need specialized EV inspections, and shops that offer them will stand out in the market.

Key Areas Where Traditional Shops Fall Short
1. Battery Health Assessments Are Overlooked
The battery pack is the heart of an EV, yet many technicians aren’t properly evaluating its condition. Unlike ICE vehicles, EVs don’t have as many moving parts that wear down over time, making battery health the single most important factor in an EV’s longevity.
🔹 The Issue: Many shops wait until a customer complains of range loss before checking the battery, but degradation happens gradually over time.
🔹 The Fix: Incorporate battery state-of-health (SOH) testing into routine inspections. Tools like the BATTSCAN battery tester can provide valuable insights into remaining capacity and expected lifespan.

2. Ignoring High-Voltage System Integrity
EVs operate on high-voltage (HV) electrical systems that require specialized inspection techniques.
🔹 The Issue: Many shops fail to perform insulation resistance tests or high-voltage cable integrity checks. These components can degrade over time, leading to shorts, performance losses, or even dangerous conditions.
🔹 The Fix: Train technicians in high-voltage diagnostics and safety protocols. Simple checks with insulation testers and thermal imaging cameras can prevent costly failures.

3. Regenerative Braking System Diagnostics Are Misunderstood
Regenerative braking allows EVs to recover energy when slowing down, but it also changes how brake wear and system diagnostics work.
🔹 The Issue: Technicians may misdiagnose a normal regen braking function as a fault or fail to assess the transition between regenerative and friction braking.
🔹 The Fix: Shops should incorporate regenerative braking tests into their inspection checklists and use scan tools to evaluate braking system behavior under different conditions.


How Shops Can Adapt and Stay Ahead
1. Offer Dedicated EV Inspections – Train technicians to conduct comprehensive electrified vehicle inspections that include battery health, HV system integrity, and regen braking assessments.
2. Invest in EV-Specific Tools – Standard OBD-II scanners don’t capture everything on EVs. Invest in battery analyzers, insulation testers, and thermal cameras to diagnose issues properly.
3. Get Proper EV Training – FutureTech Auto is hosting a FREE webinar on February 19, 2025, where we’ll cover everything you need to know about electrified vehicle inspections.

📅 Date: Wednesday, February 19, 2025
🕚 Time: 11:00 AM - 11:30 AM MST
💻 Register here: 
https://register.gotowebinar.com/register/4552835103636804960

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The Power of Balance: Combining Training and Education for Automotive Excellence

1/25/2025

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The Power of Balance: Combining Training and Education for Automotive Excellence
In the fast-paced and constantly evolving world of automotive technology, the difference between a good technician and a great one often comes down to the right balance of training and education. Staying ahead of the curve requires more than just mastering the tools and technologies of today—it requires a commitment to both developing hands-on skills and continuously deepening one’s theoretical knowledge. At FutureTech, we believe that building premier diagnostic technicians involves nurturing both aspects equally, ensuring that every technician is prepared to succeed in an ever-changing landscape.

Training is Skills | Education is Knowledge
One of the guiding principles behind our training philosophy is summed up in the graphic that showcases "Training is Skills | Education is Knowledge." This simple yet powerful statement reflects the belief that technicians need more than just practical skills to thrive in the automotive industry. They need an understanding of the underlying principles that inform their work.

Training is the hands-on experience that allows technicians to master tools, systems, and processes in real-world scenarios.

Education is the deeper knowledge that empowers technicians to understand the "why" behind their actions and adapt to new technologies and challenges.

While it’s easy to focus solely on one aspect, a balanced approach is essential to create technicians who excel in every aspect of their craft.

The Importance of Hands-On Skills
Hands-on skills are essential in the automotive industry, particularly in the realm of hybrid and electric vehicles (EVs). There's no substitute for physically interacting with the systems you're working on. Technicians need the ability to troubleshoot, repair, and perform maintenance on vehicles, which is why hands-on training is at the core of what we do at FutureTech.

The growing prominence of EVs and hybrids in the market has raised the bar for automotive technicians. These vehicles come with unique challenges that require a specialized skill set, from working with high-voltage systems to understanding the integration of electronic control units (ECUs). Through hands-on training, technicians get direct exposure to these new technologies, gaining the confidence to diagnose and repair these vehicles effectively.

At FutureTech, we ensure our training programs are designed to be immersive and practical. Our participants are exposed to real-world problems, allowing them to learn the intricacies of modern automotive systems through direct experience. From system diagnostics to repairs, hands-on practice is invaluable for building muscle memory and problem-solving skills.

The Role of Education in Automotive Training
While hands-on skills are crucial, they would be incomplete without the foundation provided by education. Theoretical knowledge is what equips technicians with the ability to understand complex systems, apply safety protocols, and make informed decisions when dealing with advanced automotive technologies.

In today’s fast-paced world of automotive innovation, technicians can no longer rely solely on experience. Understanding the principles of electrical systems, vehicle diagnostics, and software updates is essential for navigating the complexities of modern vehicles. Education empowers technicians to move beyond mere reactionary work and develop a proactive, analytical approach to their craft.

At FutureTech, we focus on integrating education into our training programs. Whether it's understanding the basics of hybrid drive systems, the complexities of electric vehicle batteries, or the latest software tools for diagnostics, we ensure that our technicians are well-versed in the knowledge they need to thrive. This combination of theory and practice provides a deeper understanding of the "why" behind the "how," allowing technicians to approach each task with both precision and insight.

Achieving the Right Balance for Automotive Technicians
Achieving the perfect balance between training and education is the key to producing well-rounded, capable automotive technicians. At FutureTech, we take a holistic approach to our training programs, recognizing that both hands-on skills and education are equally critical for success in the modern automotive industry.

Our approach is designed to help technicians build real-world experience while continually expanding their knowledge base. Whether you’re working on diagnostics, repairs, or advanced systems, it’s crucial that technicians are prepared with both the practical expertise and theoretical insights needed to solve problems effectively.

The beauty of this balanced approach is that it provides technicians with the flexibility to adapt to new advancements in automotive technology. With the automotive world rapidly evolving, a technician who possesses both knowledge and skills is always in a strong position to continue learning and growing, ensuring they remain ahead of the curve.

Why FutureTech's Balanced Approach Works
We understand that the future of automotive technology is changing, and that’s why we are committed to offering the most comprehensive and balanced training programs available. Our EVPro+ training events are designed not only to provide hands-on experience with hybrid and electric vehicles, but also to offer deep dives into the theoretical knowledge needed to master these advanced systems.
FutureTech’s training is centered around:
  • Interactive learning: Our courses are designed to be as interactive as possible, allowing technicians to work with the latest hybrid and electric vehicle systems while also engaging in theoretical discussions and activities that expand their understanding.
  • Expert instructors: Our team of expert instructors brings years of experience in both the field and the classroom, providing guidance on everything from basic diagnostics to cutting-edge technology.
  • Ongoing support: We don’t just offer a training program and walk away. FutureTech is committed to providing ongoing support to our graduates, ensuring they continue to learn and grow as the industry evolves.
Whether you’re an aspiring technician or an experienced shop owner looking to upskill your team, FutureTech’s balanced approach to training and education will ensure that you have the tools and knowledge necessary to succeed in the fast-evolving automotive industry.

Ready to Learn More?
If you're ready to take your skills and knowledge to the next level, we invite you to check out our upcoming EVPro+ training events. Designed to equip technicians with the practical skills and theoretical knowledge they need, these events are the perfect opportunity to build the expertise necessary to thrive in today’s automotive world.
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Everything You Need to Know Before Buying a Hybrid or EV

1/15/2025

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As the world shifts towards greener transportation, hybrid vehicles (HEVs) and electric vehicles (EVs) are becoming increasingly popular. But before making the leap into this exciting new world, it is essential to understand what these vehicles offer and what to consider. Here is a comprehensive guide to help you make an informed decision.

1. Understanding the Basics

What Is a Hybrid Vehicle?
A hybrid vehicle combines a traditional internal combustion engine (ICE) with an electric motor and battery. Popular types include:
  • Full Hybrids (HEVs): Can run on electric power alone, gas, or a combination.
  • Plug-In Hybrids (PHEVs): Have larger batteries and can be charged via an external source for extended electric-only driving.
What Is an Electric Vehicle?
An EV is powered entirely by electricity, stored in large batteries that drive one or more electric motors. Types include:
  • Battery Electric Vehicles (BEVs): Fully electric with no gas engine.
  • Extended Range Electric Vehicles (EREVs): Include a small gas engine to recharge the battery when it is low.

2. Key Benefits of Hybrids and EVs

Environmental Impact
  • Reduced Emissions: EVs produce zero tailpipe emissions, and hybrids significantly cut greenhouse gases compared to traditional vehicles.
  • Sustainability: Lower reliance on fossil fuels promotes a cleaner, greener future.
Cost Savings
  • Fuel Efficiency: Hybrids achieve excellent mileage, and EVs eliminate fuel costs entirely.
  • Lower Maintenance: EVs have fewer moving parts, reducing repair costs over time.
  • Incentives: Government subsidies, tax credits, and rebates can make these vehicles more affordable.
Driving Experience
  • Smooth Performance: EVs deliver instant torque for quick acceleration and a quiet ride.
  • Advanced Technology: Many models feature innovative infotainment systems, safety tech, and connectivity options.

3. Considerations Before You Buy

Range and Charging Infrastructure
  • EV Range: Evaluate your typical driving habits to determine your desired range.
  • Charging Options: Ensure access to home, workplace, or public charging stations. Faster Level 2 and DC fast chargers can make EV ownership more convenient.
(Charging an EV is different from refueling a traditional car. It is essential to know the types of charging stations available)

Level 1 Charging involves plugging your EV into a standard household outlet. It is the slowest charging option and is best suited for overnight charging.
Level 2 Charging: These charging stations provide faster charging and are usually found in public locations, workplaces, and homes. They require professional installation.
DC Fast Charging: The fastest option, DC fast chargers are usually located along
highways and major routes. They can charge an EV to around 80% in a relatively brief time, but it can decrease the battery health.

Upfront Costs
  • Price Tags: EVs tend to have higher initial costs, though they are offset by savings over time.
  • Battery Longevity: Battery replacement can be expensive, so check warranty coverage.
Driving and Weather Conditions
  • Climate Effects: Extreme temperatures can impact battery performance.
  • Terrain: Frequent uphill driving may affect EV range but benefits hybrids by recharging batteries through regenerative braking.
Lifestyle Fit
  • Daily Commutes: EVs are perfect for short to moderate commutes. For long trips, consider PHEVs or hybrids.
  • Vehicle Type: Evaluate if you need a sedan, SUV, or truck based on your family or cargo needs.

4. Research and Compare

Popular Hybrid Models
  • Toyota Prius
  • Honda CR-V Hybrid
  • Toyota Rav4 Hybrid
  • Lexus RX450h
Popular EV Models
  • Tesla Model 3
  • Chevrolet Bolt EV
  • Ford Mustang Mach-E
  • Nissan Leaf
Test Drive
Always schedule a test drive to assess comfort, handling, and features.

5. Budgeting and Incentives

Government Incentives
  • Check for federal, state, or local rebates.
  • Some incentives apply only to specific make and models.
Cost of Ownership
  • Use online calculators to compare total ownership costs, factoring in fuel, maintenance, and electricity.
  • Both hybrid and EV vehicles will still require regular maintenance.

6. Final Tips
  • Plan for the Future: Consider your area's upcoming EV charging infrastructure expansions.
  • Stay Informed: Technology is evolving rapidly. Today’s range limitations may be solved tomorrow.
  • Servicing the Vehicle: You will want to find a repudiable repair shop with certified technicians. We recommend looking for repair shops with EV Pro Plus certified technicians. (http://www.evproplusprogram.com)
  • Think Resale Value: Hybrids and EVs typically retain value well, especially as demand grows.


With the right research and preparation, you can enjoy the environmental and financial benefits of owning a hybrid or EV. Happy driving!
For more information about hybrid and electrified vehicle equipment, training, certifications, and support, contact Future Tech. ( http://www.futuretechauto.com)

By: Russ Hutton
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Addressing Hybrid and EV Technician Shortage: How Auto Repair Shops Can Thrive in the Hybrid and Electric Vehicle Era

1/5/2025

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Addressing Hybrid and EV Technician Shortage: How Auto Repair Shops Can Thrive in the Hybrid and Electric Vehicle Era

The automotive industry is undergoing a transformative shift as hybrid and electric vehicles (EVs) take center stage in the transportation landscape. With EV sales skyrocketing globally, a pressing challenge has emerged: a significant shortage of qualified technicians to service these advanced vehicles. This shortage not only impacts repair timelines but also puts immense pressure on auto repair shops to adapt quickly to the evolving demands of the market. The demand for skilled technicians is intensifying, and those repair shops that are unprepared may miss out on opportunities in the growing hybrid and EV service market.

The Growing Demand for Hybrid and EV Repairs
The surge in electric vehicle adoption has been driven by several factors, including technological advancements, growing environmental awareness, and a series of supportive government policies aimed at reducing carbon emissions. As more drivers switch to hybrid and electric vehicles, there is a rising need for specialized maintenance and repair services. From battery maintenance to high-voltage electrical systems, hybrid and EV repairs vastly differ from those required for traditional internal combustion engine (ICE) vehicles.

However, the availability of technicians trained to service these sophisticated vehicles has not kept pace with their growing presence on the road. While hybrid and EV technology continues to evolve, many repair shops find themselves understaffed and undertrained to meet the increasing demand for repair services. The automotive industry is shifting toward electrification, but the technician shortage remains one of the most significant barriers to unlocking the full potential of this new era of transportation.

Unlike traditional vehicles, hybrid and electric vehicles rely on high-voltage components, advanced battery systems, and complex software. Servicing these vehicles requires a deep understanding of electrical engineering and specialized tools and equipment to ensure safety and efficiency. Without technicians who are adequately trained to manage these advanced systems, repair shops are struggling to meet customer needs and provide timely, quality service. This skills gap is not just a minor inconvenience; it’s a growing concern that has led to longer wait times for customers, increased repair costs, and missed opportunities to serve a rapidly expanding market.

The Impact on Auto Repair Shops
For repair shop owners, the technician shortage represents both a challenge and an opportunity. While the shortage can cause growing pains, it also presents a unique chance for repair shops to differentiate themselves by investing in training and upskilling their existing workforce. Shops that fail to adapt quickly to the new demands of the hybrid and electric vehicle market risk falling behind as the automotive industry shifts toward electrification. Without a skilled workforce, shops may lose business to competitors who have successfully navigated the evolving landscape.

One of the most critical steps that repair shops can take is to invest in training programs focusing specifically on hybrid and EV technologies. This can range from formal certification programs to hands-on workshops and seminars. By upskilling their technicians and offering them specialized training, repair shops can ensure that their staff is equipped to handle the unique challenges posed by hybrid and electric vehicles.

Training programs like FutureTech’s EVPro+, Wheels in Motion, and other industry-focused courses provide practical solutions for shop owners and technicians who want to bridge this skills gap. These programs offer in-depth, hands-on training in hybrid and EV systems, focusing on key components like high-voltage electrical systems, battery diagnostics and repair, and software updates. By equipping technicians with the knowledge and skills necessary to repair and maintain electrified vehicles, repair shops can not only meet current demand but position themselves as leaders in the growing EV service market.

Moreover, certification programs such as those offered by FutureTech provide technicians with an industry-recognized credential demonstrating their expertise in hybrid and EV repair. With proper training and certification, technicians can work with confidence, knowing that they have the knowledge and skills necessary to service the advanced technologies found in today’s electrified vehicles. This not only improves service quality and customer satisfaction but also helps repair shops build a loyal customer base.

Why Specialized Training Matters
Hybrid and EV repair is significantly more complex than traditional vehicle repair. Technicians need to understand how to work with high-voltage electrical systems safely, troubleshoot complex battery issues, and ensure that software and firmware updates are installed correctly to maintain optimal vehicle performance. These specialized skills cannot be acquired through conventional automotive repair training alone. Without proper knowledge and training, technicians risk damaging the vehicle, creating safety hazards, or providing subpar customer service.

Some of the key areas where specialized training is essential include:
  • High-Voltage Electrical Systems: Hybrid and electric vehicles operate on high-voltage electrical systems, which require technicians to understand the safety protocols and the technical intricacies of these systems. Failure to properly handle high-voltage systems could lead to dangerous consequences, including electrical shocks or fires.
  • Advanced Battery Diagnostics and Repair: The battery is one of the most critical and expensive components of an electric vehicle. Understanding how to diagnose, maintain, and repair these high-tech batteries is essential for ensuring that EVs continue to perform at their best.
  • Software and Firmware Updates: As more vehicles incorporate software to control various aspects of vehicle performance, including charging systems, motor control, and regenerative braking, it’s critical for technicians to stay updated on the latest software versions and updates. This requires a deep understanding of how vehicle software interacts with the hardware components and how to implement updates to optimize vehicle performance.
Without access to specialized training, even experienced automotive technicians may find themselves struggling to effectively diagnose and repair hybrid and EV systems. This knowledge gap underscores the importance of certification programs that focus specifically on the unique demands of hybrid and electric vehicles.

The Path Forward: Addressing the Technician Shortage
As the hybrid and EV repair industry continues to evolve, addressing the technician shortage must be a priority for the automotive sector. Repair shops that embrace this shift by investing in training, upskilling their workforce, and acquiring specialized equipment will not only meet the growing demand for EV repair services but will also gain a competitive edge in a rapidly changing market. This is not just an investment in technician development; it’s an investment in the future of the repair shop’s success and relevance in the evolving automotive landscape.

In addition to technician training, it’s also essential for repair shops to invest in the necessary tools and diagnostic equipment to service hybrid and electric vehicles effectively. This includes acquiring high-voltage training kits, specialized battery diagnostic equipment, and software management tools that can ensure vehicles are operating at peak performance. These tools are essential for delivering high-quality service and meeting customer expectations.

FutureTech is committed to supporting repair shops and technicians through its comprehensive training programs, workshops, and certifications. Our goal is to provide hands-on expertise and experience for technicians nationwide, ensuring they have the skills and confidence needed to work on hybrid and electric vehicles safely and effectively. By empowering technicians with the knowledge they need to excel, we’re helping to build a more sustainable and efficient future for the automotive repair industry.

The time to act is now. Repair shops that invest in hybrid and EV training today will not only position themselves for success in the future but will also become leaders in the growing market for electric and hybrid vehicle repairs.

For more information about our upcoming training events, visit futuretechauto.com
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There is No Money in Hybrid or EV Repairs

1/5/2025

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In 2017, the owner of the shop I currently work at returned from a Bottle Line Group meeting he had just attended; he approached me and said, “Russ, we need to get into working on hybrids,” as the lead technician on flat rate pay at the time my first thought was, there was no money in repairing hybrid or electric vehicles. Yes, we have customers with them, but all we did was basic services, and at that time, I had only taken one training class on them, and the information at the time was minimal, so I was not super enthusiastic about this request. 

I put off the request for a few weeks, and then he approached me with a training event for hybrids; I reviewed the program and found it was tailored towards engineering-level training. Knowing he would not let this go, I decided that if he wanted to do this, I better take things into my own hands. I started to do research on training programs available, especially looking at hands-on programs. What I found was a one-week class in Portland, Oregon, presented by Dr. Mark Quarto of Future Tech. I figured I may learn a few things, and at the least, I will get a week paid for going to Portland. 

That week of training with Dr. Mark changed my career and our shop. The information and training he provided were, to say the least, eye-opening. Not only were his lectures interesting and informative, but the hands-on training was just what I needed. His stories, which he would talk about throughout his career, made it one of the best training events I ever attended. 
When I returned from the event, I went straight to the owner and said, “We need to do this; what do you need me to do?”  his response was, “It's your program; do what is ever needed and let me know the cost,” and so it began. So here is the journey of how we implemented our Hybrid and Electrified Vehicle program into our existing shop model. Now, I want to be clear: we did not implement this program to become Hybrid and EV specialists, just to complement the services already provided to our customers. 

As the lead technician at the time (now I am the shop foreman and still the lead hybrid technician), I had never been faced with a task like this. I have written all our (Standard Operating Procedures) SOPs and implemented our safety program, but this was something entirely new for me, and I was up for the challenge. 

Firstly, I researched our database for existing clientele with hybrid or electric vehicles just to see how many we had, which was a daunting task due to our old shop management system at the time (which we have switched to a newer platform), and then we were also provided with a list of hybrid and electric vehicles in operation (VIO) within a 25-mile radius of the shop, to which I was astonished, at that time we had 80,000 VIO around us (which has now grown to over 120,000). So, I intended to focus on our existing customers due to their loyalty and just 5-10% of the remaining market. I know that sounds low, but we are a small 3-bay shop, and I wanted to keep expectations realistically. 

NOTE—This is key research. If you are in a smaller market, your investment will differ from ours. 

We started with our existing customers by discussing our new program we would be implementing to get their feedback, and it was all positive; come to find out, a majority of them were taking their hybrids back to the dealer for any significant type of service and where very excited to hear that we would be able to service their vehicles and eliminate them having to go elsewhere for repairs. This was very eye-opening; we were letting money go out the door when we should not have to, and these are very loyal customers. 
When customers brought their cars in for service, I started performing a " High-Voltage battery stress test,” which I was taught during my recent training event. I logged all the data for each vehicle to be used later. At the time, it was all done using a scan tool, reviewing, and analyzing data from the HV battery to determine its overall state of health.

Note—Future Tech now offers Battscan, a Voice-Guided App that simplifies this process.

Now that we had solid numbers regarding our existing and potential customer base, it was time to determine our equipment investment. Knowing your customer base is crucial here. We decided to go all in and purchase the tier 4 equipment and training package from Future Tech/NxtGen Solutions. (they offer four different levels of equipment, or it can be customized)
Visit Futuretechauto.com for more information. 

This included all the equipment required for battery diagnosis and rebuilding, motor testing, power inverter diagnosis, DC-DC converter diagnosis, regenerative braking diagnosis, and more. We also received online training modules (Access on Demand), including training for technicians of all levels and service advisors and a two-day hands-on training with the equipment. Full disclosure: This package is about the cost of a new alignment machine, but our ROI (return on investment) was less than 18 months. 

During our waiting period for the equipment to arrive, everyone in the shop was required to perform the required online training modules; this preparation gave me the knowledge and opportunity to start working on the services and price structures we would provide, SOPs, and safety procedures for the program. This took many hours and countless weekends; we were provided with some basic information, but not enough to complete my task at hand. I created a starting point for our essential services to be offered and price structure, added inspections to our DVI system, and created SOPs for all services along with the flow of the process from the service advisor to the technician and back to the service advisor for sales. These processes and procedures changed significantly in the first year (and continue to change) as I learned the ins and outs, what worked, and epic failures. After seven years of implementing the program, I have it very dialed in now, but like every new program, it took time. 

The most challenging thing to implement was the costing structure, including how much to charge for diagnosis, HV battery analysis and reconditioning, component testing, etc. We as an industry are using service information to obtain these times, but in the Hybrid/EV world, these times don’t exist. I spent much time clocking in and out of specific jobs to determine fair times for both the technicians and customers. 

Note- Future Tech Auto now offers the” Wheels in Motion” program to assist in this process. 

Next up was marketing. This wasn’t my strong suit, but I produced some basic marketing ideas. 
I created some basic information on the services we were providing, including descriptions, a tri-fold handout with those services, and a list of acronyms for the Hybrid/EV systems. I then put all the information in a nice packet for the customer. (We still do this with all our new customers.)

First, I focused on our existing customer base; this approach gave us a feel for what the market was looking for and the pricing structure that would work. This approach and the above packet were received very well by our customers. What was interesting with our existing customer base is once we would discuss the program with them, we found out that they had neighbors, friends, or family members with Hybrid/EV vehicles who have been looking for a repair shop, and with information just sitting on the front counters (and other placement of information) we found we had customers that owned Hybrids/EV vehicles and never knew it.

Then we tried direct marketing to some selected areas, but that was a failure. 

Word of mouth and Google reviews, other than existing customers, have been our best marketing outreach. The owner upped his game for Google AdWords presence, and that was a game changer, along with switching our website management company. 
Again, I would start with your existing customer base. They are your best source of information and what your market will support. Then, develop a marketing strategy around that and explore other ideas and opportunities. 

The actual implementation is key! 

There are a few ways this can go: either you, as an owner, were somewhere and someone suggested you get into Hybrid/EV repair, you are seeing more of these vehicles in your shop now (and there are a lot out there now), your technician(s) or service advisor just came back from a training event you sent them to, or your program is just not giving you the return you think it should be. The key is that EVERYONE MUST BE ONBOARD! 

By this, I mean if you and your technicians are all in, but your service advisor(s) are not, the program will not work. If you and your service advisor(s) are all in and your technicians are not, it won't work; if your technician(s) and service advisor(s) are all in, and you’re not willing to support the program financially for training and other expenses, it will not work. Everyone must be on board! I have seen a lot of programs fail due to the above statement. 

Another cause of the program's failure is the lack of cross-training; technicians of all levels and service advisors should all be cross-trained in their positions. Suppose you rely on one service advisor or technician to do all the Hybrid/EV services and sales. In that case, when they decide to leave, which we all know will happen, you must start the process of finding a replacement, which we all know is very difficult at this time, then train them and start the whole process over, who has time for that. If everyone is cross trained properly, if someone exits, the next person can step in, and a new hire can then be trained without disruption to the program. 

Technicians are usually very eager for the implementation of the program. Some may be reluctant to, because they don’t think there is any money to be made on these vehicles, but that changes quickly, and with all the training out there now, more than likely, they are ready to put their knowledge to use. Service advisors and front office staff (if you have someone doing scheduling) are typically very reluctant to adapt. This is where their training is critical; once they know and understand how Hybrid/EV vehicle systems work, the service opportunities available, and how to present those services, they become more comfortable with the information they provide. 

Now that you have done your research, made an equipment investment, trained everyone, implemented your marketing strategy, and have everyone on board, what's next?

To be clear, a successful implementation of a program will not happen overnight. The first two years were remarkably interesting, to say the least; a lot of trial and error, things that worked great, and complete epic failures. I will say this, I implemented the program in late summer of 2017. At that time, as a technician, I was reaching burnout after almost 40 years in the industry as a diagnostic technician. I thought there was no money to be made on these vehicles, and the public would never accept them. Was I wrong? Since we launched our program, our ARO (average repair order) has been $792, HPRO (hours per repair order) is 2.9 hours for both hybrids and electric vehicles, and these vehicles account for 15% of our annual revenue, which might not seem like a lot, but that is 15% of new revenue. As a flat-rate technician, I have made a lot of money working on these vehicles, and I know our service advisors have done the same. 

Finally, with a properly implemented program, proper training, equipment, and marketing strategies, it will work. It will take time, so be patient. THERE IS MONEY TO BE MADE WORKING ON HYBRID AND ELECTRIFIED VEHICLES. 
​

For more information on training, equipment, and other services available, please contact Future Tech at  https://www.futuretechauto.com/.

​Author: Russ Hutton
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